QIPANG 1-6mm custom-made welding wire solid wire straightening and cutting machine unit
Straightening wheels are made from bearings,made of Alloy roller set, Carbamide wheel, According to product specifications and customer requirements to Configuration. You can do V groove, U groove, H groove.
Use QIPANG straightener now, enhance performance, lower your cost at once!
Solid wire straightening and cutting machine:
Applicable wire diameter: 1.0-6.0mm (various specifications, need to change the cutter and straighten the mold)
Length tolerance: ± 0.3mm
Straightening speed: 18m / min
Motor power: 0.75 kW * 2 units
Rated voltage: 380V
Appearance: 1800 × 690 × 760 (length x width x height) mm
Weight of the whole machine: 250Kg
Material requirements: coil
Mechanical characteristics: Chinese and English menus, large LCD, easy operation, frequency setting, cumulative number, specification memory.
Straightening process of straightener:
The position of the rollers is at an angle to the direction of the product being straightened. Two or three large ones are active pressure rollers, which are rotated by the motor in the same direction. The other small rollers on the other side are driven pressure rollers. It is rotated by the friction of a rotating round rod or pipe. In order to achieve the compression required by the rollers for these products, these small rollers can be adjusted forward or backward simultaneously or separately. Generally, the larger the number of rollers, the higher the accuracy of the straightened product. After being bitten by the roller, the product continuously performs linear or rotary motion, so that the product can withstand compression, bending, flattening and other deformations in various aspects, and finally achieve the purpose of straightening.
How to use the straightener:
Step 1: Fix the straightener on the workbench. This step is very important. Straightening of the straightener during wire drawing will cause irregular bending of the material.
Step 2: First open the two sets of horizontal and vertical straightener control handles, and the two sets of unidirectional adjustable straightening roller screws all move backward.
Step 3: Put the wire into the straightener groove and close the opening and closing handle (there must be tension in the front of the wire, otherwise it is easy to jumper).
Step 4: One-sided adjustable rollers are tightened one by one, close to the wire, and adjusted both horizontally and vertically.
(1)The material is stainless steel wire, spring steel wire and other resilient materials. The first roller at the line end of the two sets of horizontal and vertical straighteners must ensure a sufficient amount of depression to fully deform the material and destroy the original internal stress (the first If the amount of pressing of a screw is too large, the material will be wavy, and the screw should be retracted. Otherwise, the material is easy to deform again after straightening. After the straightener is adjusted, the material is in each group of straighteners. To the exit line should be a process from a large bend to a straight line.
(2)The material is copper wire, aluminum wire and other non-rebound materials, and the entire row of wheels can be a straight line.
Step 5: Pull out a section of material at the discharge end. Facing the discharge end, see which direction the discharge material is biased.
(1)Bend upwards, and slowly loosen the screws in Figure 3 (see the following figure); if the straightening roller has been separated from the material and still bends upward, you can press down 2 (see the following figure) to straighten the roller screws, 3 Press until the material is close to the 4 straightening rollers.
(2)Bend downwards, and gradually press down the screw at 3 places (see the figure below) until the material is no longer bent and deformed.
(3)bending left and right, adjust the leveler straightener, the method is equivalent to bending up and down.
Note: It is recommended to use a motor feeding mechanism for traction. Manual traction at the discharge end has uncontrollable factors such as direction instability and uneven discharge speed, which cause the straightener to fail to perform optimally.
FAQ:
Q:What is your terms of packing?
A: Generally, we pack our goods in neutral white boxes or wooden cartons.
Q: Will you send the installed machine or machine parts?
A:We will install the machine and test the machine before delivery. And the machine can be used directly after receiving the machine.
Q: Will you provide operation guidance for us?
A:We will send the instruction book with the machine and send you a video about how to operate the machine.
Q: How long is the warranty period?
A:12 months warranty, we will send you free spare parts by air within one week if there are any quality problems.
Q:What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q:How about your delivery time?
A: Generally, it will send this product within three or five days after receiving your payment. The specific delivery time dependson the items and the quantity of your order.
Q:What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
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